Besides certain avoidable problems (such as upside-down mounting) and “Acts of God” (lightning strikes, etc.), the #1 cause of rotator failure is under-specification. The customer gets a rotator that is too small for his or her application, and its gears get ground to bits in the first wind storm which occurs.
One needs to inspect
Unfortunately, many rotator manufactures only specify the strength of a rotator in terms of how many “Square Feet” the rotator can hold. This is an entirely insufficient
specification, because it does not account for the distribution of the mass of the antenna(s) along their boom(s). In other words, ten square feet of antenna consisting of a
lightweight dish antenna )nestled in close to the mast) presents significantly less stress to a rotator than does the ten square feet of a 6 meter Yagi distributed along a 60-foot boom.
A long-boom Yagi, cubical quad, or log-periodic antenna can build up considerable momentum during rotation and the torque applied to the rotator is not reflected
in a simple specification of the surface area of the antenna. In sum, the
In addition to the “Square Footage?” of the antenna, Yaesu specifies a “K-Factor,” where
K = [Turning Radius] x [Weight of Antenna].
For “Christmas Tree” stacks, compute the K-Factor (in Foot-Pounds) for each antenna, then add the K-Factors together. Then compare both the K-Factor and the Surface Area (in Square Feet) of your antenna(s) to the specifications. If they both are within the ratings, the rotator will be OK.